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For Manufacturing Businesses

Connect Raw Materials, Production and Sales in One ERP.

Production draws raw materials from the stock you already manage in AYBN ERP at their recorded cost, adds finished goods back for sale, and posts work in progress to the books.

AYBN ERP — From Lead to Ledger, Everything Connected.

How manufacturing connects
  1. PurchaseRaw materials in, with cost
  2. Bill of materialsWhat goes into each product
  3. ProductionMaterials issued, WIP tracked
  4. Finished goodsInto stock, ready to sell
  5. Sales and deliveryFrom the same stock
Manufacturing Businesses: the challenges

Where small manufacturers lose track of material and cost.

When production is tracked in a notebook, the ERP knows what you bought and what you sold, but not what happened in between.

  • Material planning by hand

    Nobody can say whether there is enough raw material for the next customer order.

  • Consumption not recorded

    Raw material leaves the store for the shop floor without a document, so stock drifts.

  • Finished goods counted separately

    Output is counted on the floor and keyed into stock later, if at all.

  • Unknown production cost

    Material, labour and overheads are not added up per batch of output.

  • Orders promised without capacity

    Sales commits to dates without knowing what production can deliver.

How it works

How production connects your purchasing and your sales.

Purchasing, raw material stock, production, finished goods, sales orders, deliveries, invoices and payments run in one connected AYBN ERP.

The manufacturing workflow

  1. Purchase
  2. Raw Material
  3. Inventory
  4. Production
  5. Finished Goods
  6. Stock
  7. Sales Order
  8. Delivery
  9. Invoice
  10. Payment
  1. Purchase and raw material

    Supplier bills bring raw materials into the store you choose, with batch and cost, today.

    Purchase Invoicing module page
  2. Inventory

    Raw material stock by store and batch, units and conversions, and minimum levels, today.

    Inventory module page
  3. Bill of materials and production order

    Approved, versioned bills of materials and routes, and production orders that are approved and released before material moves.

    Manufacturing module page
  4. Production

    Materials are issued at their recorded cost, consumption and output are recorded by stage, and work in progress posts to the books. Material without a cost is refused until its cost is approved and posted.

    Manufacturing module page
  5. Finished goods into stock

    Finished goods are received into stock at their production cost, with batch numbers, ready to sell.

    Manufacturing module page
  6. Sales order, delivery, invoice and payment

    Orders, partial deliveries, GST invoices and payments are live today.

    Sales Orders module page

Entered once: Production uses the same items, stores and batches as your purchasing and sales, and posts to the same books, so material used, finished goods and supplier costs stay in step without a separate production register.

AYBN ERP for manufacturers

What AYBN ERP does for a manufacturer.

Production runs on the same purchasing, stock, sales and accounts. Labour and overhead costing and demand planning are upcoming.

  • Raw material purchasing

    Problem: Raw material cost is not known per batch.

    Purchase invoices add stock by store and batch, with cost per unit.

    Learn more about Purchase Invoicing
  • Units and conversions

    Problem: Materials are bought in one unit and used in another.

    Buy in one unit and use or sell in another; stock stays in the item’s base unit, and each document keeps its own conversion.

    Learn more about Inventory
  • Sales orders and deliveries

    Problem: Customer orders and dispatches are tracked apart.

    Orders with partial deliveries, and invoices built from the challans.

    Learn more about Sales Orders
  • Bills of materials

    Problem: What goes into each product is known only to the supervisor.

    Versioned bills of materials with components and quantities, approved before production uses them.

    Learn more about Manufacturing
  • Production orders and material issue

    Problem: Raw material leaves the store without a document.

    Approved production orders, with materials issued and returned at their recorded cost.

    Learn more about Manufacturing
  • Work in progress and finished goods

    Problem: Output is keyed into stock later, if at all.

    Stage consumption and output, and finished goods received into stock at production cost.

    Learn more about Manufacturing

Upcoming for manufacturers

Upcoming
  • Labour, overhead and planned costing

    Upcoming

    Problem: Only material cost is known per batch.

    Labour and overhead costs, planned versus actual, and demand planning.

Get Updates for Manufacturing Businesses
Business benefits

What AYBN ERP means for manufacturers

  • No zero-cost production

    Material without a recorded cost cannot be issued until its cost is approved and posted.

  • Stock that matches the floor

    Material issues and finished goods receipts move stock as production happens.

  • Traceable material cost

    Finished goods value traces back to the receipts, corrections and supplier invoices behind it.

  • Sales that know what is ready

    Finished goods are in stock for orders, challans and invoices.

  • One set of books

    Work in progress posts to the same accounts as purchases and sales.

Before and after

Manufacturing before AYBN, and with AYBN ERP.

Manufacturing Businesses: how work is done before AYBN, and with AYBN ERP
Before AYBNWith AYBN ERP
Raw material bills in a separate registerPurchase invoices that add raw material stock with cost
Orders and dispatches tracked apartSales orders with partial deliveries and invoices from challans
Recipes in the supervisor’s headVersioned bills of materials
Material taken to the floor without a slipMaterial issued to a production order
Output counted on the floorFinished goods received into stock
Production cost estimatedLabour and overhead costingUpcoming
Use cases

How manufacturers use AYBN ERP day to day

Practical jobs your team can do in AYBN ERP.

  • Buying raw materials

    Enter supplier bills that add raw material stock by store and batch, with cost.

  • Selling finished products

    Take customer orders, deliver in parts and invoice from the challans.

  • Planning a production run

    Approve the bill of materials and route, then release the production order.

  • Recording production

    Issue materials, record consumption and output, and receive finished goods.

  • Upcoming

    Costing a batch

    Compare planned and actual cost for each production run.

Explore the modules

The AYBN ERP modules behind this workflow

Each module works on the same customers, items, stores and accounts.

See every industry solution

Guides and articles

Guides for manufacturers

Browse all guides by topic

FAQ

Manufacturing Businesses: common questions

Is manufacturing available in AYBN ERP today?

Yes, in part. Bills of materials, production orders, material issue and return, work in progress, finished goods and material cost correction are available. Labour and overhead costing and demand planning are upcoming.

What else can a manufacturer use in AYBN ERP?

Raw material purchasing, stock by store and batch, units and conversions, sales orders with partial deliveries, GST invoices, payments, accounting and GST reports.

Will production update stock and accounts?

Yes. Material issues reduce raw material stock, finished goods receipts add to stock, and work in progress posts to the books.

See manufacturing in AYBN ERP

Book a demo to see production, work in progress and material cost correction connected with your purchasing, stock and accounts.